New tech for construction - تقنية الخرسانة الرغوية - English
الأحد, 04.12.2016, 13:08
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Newest line for foam concrete production

  • Mixers with different power and productivity
  • Foam concrete cutters (cutting machines)
  • Cassette forms
  • Monolith forms

    We offer different sizes of equipment. For big volume production and for smaller businesses, who wish to work with superior technology, for building materials production. Professional builders using light weight foam concrete for building and insulation purpose for many years.

    All equipment( foam generator,concrete mixer etc. *forms not included*) is loaded and shipped on the single truck and can be installed within one hour.Portland cement Portland is used for foam concrete production.Any foam can be used, that is adapted for process of foam concrete production. This equipment is meant to produce foam concrete from 400to 1200kg/m3, with production speed from 3m3 per hour and up.
    There is no waste in production and no production timing. Our equipment is environmentally friendly.

    At this time we ready to offer:
  • Mobile foam concrete unit
  • Stationary units
  • Cassette forms different sizes
  • Monolith forms for cutting
  • Concrete block cutters
  • Foam-for concrete production.

    Full set included:

    (foam concrete mixer,portable foam generator-cavitation type,electric control module,pneumatic control module,plastic sleeve 11 mp,bag cutter(not included in PBS-050PV),free delivery and set up within (PBS-050PV not included).

    Price does not include compressor and forms.

    Foam concrete-light weight, porous concrete made from cement, sand, water and foam.
    Foam concrete is made with all fine aggregates,nothing more coarse then a grain of sand,cement and natural expansion agent that causes the concrete to rise like bread dough,with countless air pockets.Foam concrete is made of all natural products compare to autoclaved aerated concrete that needs chemical reaction in order to rise.
    Foam is made of special foam agents(biological or chemical base).

    Foam concrete (Non autoclave technology) is more superior that most masonry building materials and insulation.
  • low density results less pressure to foundation and load bearing points.
  • High R-value of insulation. Lets build structures without extra insulation.Provide good insulation for pipelines,roofs etc.
  • environmentally clean (base on environmentally clean products only)
  • fireproof up to 2 hours
  • will newer rot
  • good water-resistance(air pockets is not connected with each other compare to open structure of autoclaved aerated concrete and similar materials).Good frost proofing.
  • breathable-building can "breathe foam concrete is in second place after wood.

    Perfect sound and noise insulation
  • Monolithic pour possibility,interior and exterior
  • Widely available on the market and low price of components for it's production.
  • Foam block production does not required thermostats, autoclaves etc., compare to production of autoclaved aerated concrete.
  • Liquid foam concrete, when exiting mixer, have exact volume of the finished product, compare to Aerated autoclaved concrete
  • very easy density control with our technology.
  • all that have to be done- is to measure exact amount off its components and follow production technology.
  • humidity and outside temperature is not very important in production compare to autoclaved aerated concrete.
  • easy stackable when building is going up with thinest or mortar (good quality forms must be used)
  • easy nailing, drilling, etc.

    First plus - reliable foam concrete will last almost forever, strong like stone. Good load baring capacity lets it to be used in wide variety of construction projects.

    Second plus – warmth because of high R-value, building made of foam concrete able to accumulate heat. heating of this kind of buildings 20-30% lower than regular masonry construction.

    Third plus – insulation saves building micro climate warmth in winter and cools in summer, controls building humidity (just like log home).

    Forth plus- Fast and easy installation Low density and low weight of foam concrete,large block size compare to brick, let You speed up installation process. Easy to work on and finishing- cut channels and openings for plumbing and electric.

    Fifth plus-Sound proofing Foam concrete is a good soundproofing material. High level of sound proofing in foam concrete buildings.

    Sixth plus - Economical High exact geometry of product let You use a very thin glue or mortar joints,when installing blocks. Easy plastering inside and outside. Foam concrete is 10 to 87 % lighter,compare to standard concrete. Low weight - means big savings in construction.

    Seventh plus - Beauty High workability let You produce many forms of corners,quoins,arches,pyramids etc.This kind of details gives building architectural beauty.

    Eighth plus - Fireproofing Foam concrete products is a very good fire proofing material. (Laboratory tested).That's why this material is best if used in fire proof structures. Any rebar inside of foam concrete is protected from high heat better then in regular concrete. Tests are conducted in Australia with foam concrete and proven that 150 mm foam concrete is fireproofed up to 4 hr.

    Ninth plus - Environmentally clean In general foam concrete non toxic and environmentally clean material.

    Tenth plus - Easy transportation Light weight, volume and packaging is key for easy transportation. Ability to use truck or railroad freight.

  • FOAM CONCRETE PRODUCTION EQUIPMENT

    PRODUCT
    PRICE, $
     
    Mobile foam concrete production unit
    Unit with air dump
    1.

    Unit PBS-050PV (V mix.=0.5M3) Up to 1.5 m3 per hour

    4861
    full set
    2.

    Unit PBS-050PVM (Vmix.=0.5M3) Up to 1.5M3 per hour

    6388
    full set
    3.

    Unit PBS-75PVM (Vmix.=0.75m3) Up to 3m3 per hour

    7520
    full set
    4.

    Unit PBS-100PVM (Vmix=1m3) Up to 5 m3 per hour

    8880
    full set
    FORMS
    5.
    Cassette form V=0.5m3 (200x300x600) mm - 236
    692
    pc.
    6.
    Cassette form V=0.5m3 (120x300x600) mm. - 120
    822
    pc.
    7.

    Cassette form V=0.5m3 (200x300x400) mm. - 234

    684
    pc.
    8.

    Universal cassette form V=0.5m3 (200x300x400)+(100x400x600) mm - 234u

    952
    pc.
    9.

    Universal cassette form V=0.5m3 (200x300x600)+(100x300x600) mm - 236u

    878
    pc.
    10.

    Cassette form V=0.54m3 (200x300x600) mm - 236m

    878
    pc.
    11.

    Form V=1m3 for cutting (1230x1030x820) mm - 1000c

    846
    pc.
    12.

    Form V=0.75m3 for cutting (1230*1030*640)mm - 750c

    810
    pc.
    FOAM GENERATOR
    13.
    Portable foam generator full cavitation type
    1118
    full set
    EXTRA EQUIPMENT
    14.
    Cutting line MONOLITH-75
    23940
    full set
    15.
    Cutting line MONOLITH-100
    25900
    full set
    16.
    Transfer bridge
    1110
    pc.
    17.
    Rubber sleeve
    44
     

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